1. Arctic Cat 700 Efi Horsepower

. Such efficiency not only helps build consumer confidence but also saves time and labor.

All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. WARNING identifies personal safety-related information. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 TABLE OF CONTENTS Foreword Click on the red text to go. Section MORE TO GO ON. 400 Automatic 400 Automatic General Information/Specifications 400 Manual 400 Manual Periodic Maintenance 500 Automatic. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 SECTION 1 - GENERAL INFORMATION/ SPECIFICATIONS TABLE OF CONTENTS General Specifications.1-2 Torque Specifications.1-3 Torque Conversions (ft-lb/N-m). 1-5 Tightening Torque (General Bolts).1-5 Break-In Procedure.1-6 Gasoline - Oil - Lubricant.

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 General Specifications. 700 EFI CHASSIS CHASSIS Brake Type Hydraulic w/Brake Lever Lock Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake and Auxiliary Brake Tire Size Front - 25 x 8-12. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 Torque Specifications EXHAUST COMPONENTS DRIVE TRAIN COMPONENTS (400/500 - Manual Transmission) Torque Part Part Bolted To Torque ft-lb N-m Part Part Bolted To ft-lb Exhaust Pipe Engine (400/500/H1 Models) Engine (Lower Rear/Front). FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 DRIVE TRAIN COMPONENTS ENGINE/TRANSMISSION (700 EFI) (400/500 - Automatic Transmission) Torque Torque Part Part Bolted To Part Part Bolted To ft-lb ft-lb Engine Mount (Rear) Frame Clutch Shoe Crankshaft Front Differential. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 ENGINE/TRANSMISSION (700 EFI) Torque Conversions Torque (ft-lb/N-m) Part Part Bolted To ft-lb Clutch Shoe Crankshaft 150.5 Clutch Cover/Housing Assembly Crankcase ft-lb ft-lb ft-lb ft-lb Crankcase Half (6 mm) Crankcase Half 35.4. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 RECOMMENDED ENGINE/ TRANSMISSION OIL Break-In Procedure!

CAUTION Any oil used in place of the recommended oil could A new ATV and an overhauled ATV engine require a “break-in” period. The first 10 hours (or 200 miles) are cause serious engine damage. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 FILLING GAS TANK 1.

Clean the seat cushion (cover and base) with a damp cloth and allow it to dry.! Clean the ATV thoroughly by washing dirt, oil, grass, and other foreign matter from the entire Always fill the gas tank in a well-ventilated area. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 2. Clean the engine. Remove the cloth from the!

CAUTION exhaust system. Connect the positive battery cable first; then the 3. Check all control wires and cables for signs of negative. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 SECTION 2 - PERIODIC MAINTENANCE TABLE OF CONTENTS Periodic Maintenance Chart.2-2 Periodic Maintenance.2-3 Lubrication Points. 2-3 Battery.2-3 Fuses.2-4 Air Filter.2-5 Valve/Tappet Clearance (Feeler Gauge Procedure).

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 A = Adjust I = Inspect Periodic Maintenance C = Clean L = Lubricate Chart D = Drain R = Replace T = Tighten Initial Service Every Every 3 Every 6. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 Periodic Maintenance Battery This section has been organized into sub-sections After being in service, batteries require regular cleaning which show common maintenance procedures for the and recharging in order to deliver peak performance and Arctic Cat ATV. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 A. When using an automatic battery charger,!

CAUTION always follow the charger manufacturer’s instructions. Before installing the battery, make sure the ignition B.

When using a constant-current battery charger, switch is in the OFF position. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983! CAUTION 650 H1 Always replace a blown fuse with a fuse of the same type and rating. Air Filter Use the following procedure to remove the filter and inspect and/or clean it.

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 CF143A FI033 3. On all models except the 400, raise the storage 5. Remove the air filter element/screen assembly and compartment cover; then slide the cover forward separate the element from the screen.

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 CHECKING AND CLEANING! CAUTION DRAINS The feeler gauge must be positioned at the same 1. Inspect the drains beneath the main housing for angle as the valve and valve adjuster for an accurate debris and for proper sealing. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 Valve/Tappet Clearance (700 EFI) To check and adjust valve/tappet clearance, use the following procedure. NOTE: The seat, heat shields, splash panels, front rack, and front fenders must be removed for this procedure (see Section 8). FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 4.

Using an appropriate thickness gauge, measure and record the clearance of both intake valves; then measure and record the clearance of both exhaust valves. Triumph tiger 800 xc. Valve clearance must be within specifications. CAUTION On the 700 EFI, do not ground the spark plug on the cylinder head cover. The cover is made of magne- sium and any contact with spark or electrical arc will severely pit the surface.

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 ATV-0051 CF105A 2. Using a suitable brush, clean the carbon deposits! CAUTION from the screen taking care not to damage the screen. Before removing a spark plug, be sure to clean the area around the spark plug.

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 AL611D AF920D 2. Turn the adjuster until the throttle cable has proper! WARNING free-play of 3-6 mm (1/8-1/4 in.) at the lever. Adjust the idle to the correct RPM. Make sure the engine is at normal operating temperature before adjusting the idle RPM. Install the plug and tighten securely.

On the 700 EFI, remove the left-side engine cover and the left-front inner fender panel. Using the adjustable Oil Filter Wrench and a suit- able wrench, remove the old oil filter.

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 CC163D AL677C 3. Drain the oil into a drain pan by removing in turn AT THIS POINT the drain plug from each. To check/service oil strainer, see Section 3. Place the oil strainer into position beneath the crankcase and secure with the cap screws. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 4.

Rotate adjustment screw #2 alternately clockwise and counterclockwise to ensure free movement Adjusting Clutch without binding; then lock the jam nut securing adjustment screw #2. (400/500 Manual Transmission) 5.

Rotate adjustment screw #1 clockwise 1/8 turn. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 2. Using the Tachometer, start the engine and run at 1500 RPM; ignition timing should be 10° BTDC. Driveshaft/Coupling 3.

Install the timing inspection plug. If ignition timing cannot be verified, the rotor may be. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 2. Measure the distance from the floor to the mid-point of each headlight. Using the measurements obtained in step 2, make horizontal marks on the aiming surface. Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the headlights.

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 CF238A CF258A 3. Tighten the jam nuts securely; then shift the trans- mission to each position and verify correct adjust- ment. Install the left-side engine cover and seat making sure the seat locks securely in place. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 9. Shift the transmission into each of the remaining positions and verify that the appropriate icon is displayed for the selected gear shift position (H - High, L - Low, and R - Reverse).

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 NOTE: During the bleeding procedure, watch the NOTE: The brake pads should be replaced as a reservoir sight glass very closely to make sure set. There is always a sufficient amount of brake fluid.

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 2. Remove the cap screws securing the V-belt cover noting the location of the different-lengthed cap Burnishing Brake Pads screws for installing purposes; then using a rubber mallet, gently tap on the cover tabs to loosen the cover. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 NOTE: At this point, the push-bolt can be removed. Rotate the V-belt and clutches until the V-belt is flush with the top of the driven clutch. Place the V-belt cover gasket into position; then. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 2. Select the 2WD position on the front drive selector switch; then turn the ignition switch to the ON position and select the LOCK position on the dif- ferential lock selector.

The front drive actuator should operate engaging four-wheel drive. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 Exhaust Chart NOTE: Use this chart in conjunction with the pro- cedure found in Valve/Tappet Clearance (700 EFI) in this section. Www.mymowerparts.com ATV2152A Next Back 2-24 Back to TOC Back to Section TOC. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 Intake Chart NOTE: Use this chart in conjunction with the pro- cedure found in Valve/Tappet Clearance (700 EFI) in this section. Www.mymowerparts.com Back 2-25 Back to TOC Back to Section TOC.

. 550 H1 EFI.

For your safety, understand and follow includes detailed instructions for certain all the warnings contained in this Opera- Arctic Cat ATV’s (see cover). Follow tor’s Manual and the labels on your the guidelines for the type of ATV you ATV. Arctic Cat.

PARTS AND ACCESSORIES When in need of replacement parts, oil, or accessories for your Arctic Cat ATV, be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat ATV. Table of Contents INTRODUCTION.1 Electric Fuel Pump.43 Gas Hose.43 PARTS AND ACCESSORIES.1 Oil Level Stick.43 DIVISION I - SAFETY Mirrors.43 ATV SAFETY ALERT.4 Rear Seat Lock.43 HANGTAG. Always have the ATV checked by an. Always check for obstacles before authorized Arctic Cat ATV dealer if it operating in a new area.

Never attempt has been involved in an accident. To operate over large obstacles, such. ATV SAFETY ALERT You should be aware that AN ATV IS. Never operate an ATV without an NOT A TOY AND CAN BE HAZARD- approved motorcycle helmet, eye OUS TO OPERATE. An ATV handles protection, boots, gloves, long pants, differently from other vehicles, including and a long-sleeved shirt or jacket. Hangtag An Arctic Cat ATV comes with a hang- tag containing important safety informa- tion.

Anyone who rides the ATV should read and understand this information before riding. 2258-228B 2258-228A Indicates a potential hazard that could! WARNING result in a serious injury or death. The labels should be considered as permanent parts of the ATV.

If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. „ NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on this page. Location of Parts and Controls 1.

Shift Lever 2. Seat Latch 4. Storage Compartment 5. Headlights 6.

Brake Lever Lock (Left Side) ACE-013A 7. Engine Starter Button 8. Hand Brake Lever (Left Side) 9. Headlight Switch 10. Hazard Lights Switch 11.

Warnings „ NOTE: Some illustrations in this Warnings sub-section apply to an operator and a passenger even though some may show only the operator.! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.

WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in ATV handling, which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV. Cargo should be properly distributed and securely attached. WARNING POTENTIAL HAZARD Removing hands from handlebar grips (operator)/handholds (passenger) or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV.

If you remove a foot from the footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident. WARNING POTENTIAL HAZARD Operating or riding as a passenger on this ATV without wearing an approved helmet, eye protection, and pro- tective clothing. WHAT CAN HAPPEN Operating or riding as a passenger on this ATV without an approved helmet increases your chances of a severe head injury or death in the event of an accident. WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.

HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill. WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover.

HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off.! WARNING POTENTIAL HAZARD Improperly operating in reverse. WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill.

If you lose all forward speed: Keep weight uphill. Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions. Prevention Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it.

If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Prevention Long Pants and Long If you drop or damage your helmet, get Sleeved Shirt a new one immediately. Your helmet may not protect your head from injury if The goal is to protect your body from it has cracks, fissures, or other damage airborne objects or anything else that to its outside or core padding. Prevention Condition of the ATV The second step in Prevention is checking the condition of your ATV. Chances are good that you’ll be using your ATV in some rough terrain, and there’s no way you want your brakes to go out when riding downhill. You need to check the following parts on your ATV before every ride.

Prevention B. Throttle CHASSIS The throttle should have a free, smooth Excessive road dirt and dust can gum-up range of motion. If it seems to “stick” at your suspension and shocks.

Clear and any point, refer to the General Mainte- clean the suspension arms, shock nance section of this Operator’s Manual springs, and fenders. Prevention Tools Emergency Kit with Flashlight and First Aid Routine maintenance will generally eliminate the need for emergency repairs. Riding on rough terrain could You’ll need several items in your Emer- cause loosening of nuts, bolts, and fas- gency Kit including a flashlight. Active Riding Overview 3. Swing your leg over the seat and set your right foot down on the right- “Active Riding” is the second part of side footrest. “P.A.S.S.” It involves an understanding of how your body weight, balance, grav- 4. Shifting reverse.

The Arctic Cat ATV with an automatic! WARNING transmission has a dual-range transmis- sion with reverse. To shift the ATV, fol- Do not start the engine or operate.

WARNING Your safety depends on using safe riding techniques. Statistics show that inexpe- Use only Arctic Cat approved brake rienced riders who don’t use safe riding fluid. Never substitute or mix differ- 13 times more likely techniques are ent types or grades of brake fluid. Active Riding Leaning, Weight Shift, Wide Turns and Balance Many accidents happen during turns.

If you don’t understand turning tech- When you turn, the trick is to move for- niques, it’s easy for the ATV to get away ward and slide over to the side of the from you by losing traction, plowing, or seat that’s on the inside of the turn. Active Riding Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0038 ATV-0039 ATV-203 1.

Arctic Cat 700 Efi Horsepower

Ease off the throttle as you approach the turn to slow down. Turn the handlebar and shift weight ATV-0040 and balance at the same time as you 1.

Active Riding K-Turns 2. Shut off the engine. Use K-turns if you accidentally stall 3. Keep your body weight shifted for- while riding uphill; you need to take ward.

Action before the ATV rolls backward 4. Ask the passenger to dismount. Down the hill. Active Riding 3.

Lightly apply the brake and ease up on the throttle. Accelerate before you start climb- ing; then maintain a steady pace. Both the operator and the passenger should lean as far forward as possi- ble. Active Riding ATV-0028 ATV-0042 ATV-0029 ATV-0041 1. Keep your speed low and consistent.

Ease off the throttle as you approach the obstacle. Shift all your body weight and pas- senger’s body weight to the uphill 2.

Turn the handlebar. At the same side of the seat. „ NOTE: Engine damage caused by water ingestion or immersion will 3.

Lean to inside of turn and have not be covered by Arctic Cat war- your passenger lean to the inside of ranty. Physically check the depth and cur- 4. Active Riding Driving In Cold Weather „ NOTE: After the brakes thaw, dry them by applying them several „ NOTE: Check that all control times while riding slowly. Levers move freely. Make sure that footrest, shift lever, „ NOTE: After riding through water, mechanical brake pedal are free of mud, snow, or slush, it is important ice and snow. Sound Judgment Overview It also helps to know which trails you can ride and who else might be on those You are not invincible. Knowing that the same trails.

These are signs currently first “S” in “P.A.S.S.” stands for “Sound used in some areas to designate trail Judgment”. Take the ATV to an autho- cle’s capability. Don’t allow the thrill of rized Arctic Cat ATV dealer for inspec- freedom or adventure to affect your abil- tion and adjustment or repair. Sound Judgment Speedrack Don’t ride: When installing Speedrack accesso- 1. When you’re tired ries, make sure to read and carefully Reckless Riding follow the instructions provided in each kit. If you are involved in an ATV accident when you’re speeding, you have a 25% „.

Supervision Overview TRV’s are a little different from the han- dling to the stability to the controls. So You’re responsible for supervising those regardless of how much experience your who ride your ATV.

Your wisdom is family members have, they don’t have valuable. 250 ml (8.5 fl oz) Engine Oil Capacity 1.9 L (2.0 U.S. Qt) Gasoline (Recommended) EU Unleaded 91 Octane Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential Lubricant SAE Approved 80W-90 Hypoid Rear Drive Lubricant SAE Approved 80W-90 Hypoid. The key can be properly. No warranty will be allowed removed in this position. By Arctic Cat if the VIN or ESN is „ NOTE: The accessory plug is removed or mutilated in any way.

To engage the low range from high CAUTION range, move the shift lever outward and forward. Leaving the ignition switch in the „ NOTE: The high range is for nor- LIGHTS position for a long period of mal riding with light loads. The low time when the engine is not running range is for carrying heavy loads or may cause the battery to discharge. Attempt to push the ATV. „ NOTE: The brake lever lock must lock the wheels.

If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. CF117 Pressing the foot brake pedal downward will apply brakes to all wheels. WARNING doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service.

Always check to be sure that the brake lever lock has been disen-! WARNING gaged before operating the ATV. Hazard Lights Switch Starter Button Pushing this button activates the starter motor.

Before starting the engine, make sure the ignition switch is in the ON position, the transmission is in neutral, and the brake lever lock is engaged. „ NOTE: This ATV has safety inter- lock switches which prevent the starter motor from activating when the transmission is not in neutral. Tighten the jam nut securely. „ NOTE: Clock memory power is supplied through the 15-amp acces- „ NOTE: The ATV is equipped with sory fuse and verified during gauge an RPM limiter that retards ignition “power-up” and reset. In the event timing when maximum RPM is of clock memory power failure approached. Beam icon will appear only when „ NOTE: Take the ATV to an autho- the headlights are on high beam. Rized Arctic Cat ATV dealer to have 10.

Differential Lock Indicator - Dis- the EFI error corrected and to have plays LOCK when the differential the ECU reset as soon as possible. ELECTRIC FUEL PUMP MIRRORS An electric fuel pump is incorporated in The mirrors can be adjusted to the desired the gas tank to deliver gasoline to the fuel viewing angle or moved to a stowed posi- injector.

The fuel pump is activated when tion when operating in trees or brush. FRONT SEAT LOCK TRAILERING AND TOWING „ NOTE: On the TRV, the rear seat must be removed prior to removing! WARNING the front seat. Never use the racks as a towing or trailering point.

This ATV is equipped with a frame- mounted receiver and a standard 5.1 cm (2 in.) receiver hitch. Vegetable, non-detergent, and cas- tor-based oils. CAUTION The recommended oil to use is Arctic Cat When transporting the ATV, make ACX All Weather synthetic engine oil, sure the emergency/parking brake is which has been specifically formulated for engaged, the transmission is in gear, use in this Arctic Cat engine. Never add gasoline expense of the owner/operator, the ATV to the ATV gas tank near any open may be taken to an authorized Arctic Cat flames or with the engine running ATV dealer for this initial service. DO NOT SMOKE while filling Engine the gas tank. During the first 10 hours of operation, always use less than ½ throttle. Varying CAUTION the engine RPM during the break-in period allows the components to “load” PROPERLY BURNISH (aiding the engine/transmission compo- BRAKES, USE FOLLOWING PRO- nent mating process) and then “unload” CEDURE: (allowing components.

ATV is detected, DO NOT OPER- ATE THE ATV. Take the ATV to an autho- rized Arctic Cat ATV dealer for inspection and adjustment or repair. If the owner/operator does not feel qual. When filling the cooling system, use a coolant/water mixture which will satisfy the coldest anticipated weather condi- tions of the area in accordance with the coolant manufacturer’s recommenda- tions. While the cooling system is being filled, air pockets may develop; there- fore, run the engine for five minutes after the initial fill, shut the engine off, and then fill the cooling system to the.

Turn the engine off and wait approx- imately one minute. Recheck the oil level. Inspect the area around the drain plug and oil filter for leaks. Front Differential And Rear Drive Gear Lubricant (Inspecting/ Changing) CF109M Inspect and change the gear lubricant in 3. CAUTION Hand Brake Lever (Hydraulic) Inspect the oil for any signs of metal filings or water.

If found, take the ATV to an authorized Arctic Cat ATV dealer for servicing. Pour recommended oil into each filler hole.

„ NOTE: If the gear case has a level plug, fill to the threads of the level plug. If found, take the ATV to an authorized! WARNING Arctic Cat ATV dealer to have the brake hoses replaced. Be sure to inspect the foot brake Brake Pads system before each use. If boot damage is present or tie rod (Upper and Lower/Right end free-play seems excessive, con- and Left) tact an authorized Arctic Cat ATV dealer for service. Drive Axle Boots CC791 1. Secure the ATV on a support stand to elevate the front wheels.

When using an automatic battery charger, always follow the char-! WARNING ger manufacturer’s instructions. Anytime service is performed on a B.

When using a constant-current battery, the following must be battery charger, use the follow- observed: keep sparks, open flame, ing Battery Charging Chart. A white or dark insulator indi- cates that the engine may need to be ser- viced.

Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. NOTE: Foam Air Filter Cleaner wet, or muddy conditions can dam- and Foam Air Filter Oil are available age the engine. From Arctic Cat. Raise the storage compartment 5. Squeeze the element by pressing it cover; then slide the cover forward between the palms of both hands to and off the compartment. If proper tools and related items 5.

Install the drain bolt and tighten are not available, have this maintenance securely. Performed by an authorized Arctic Cat „ NOTE: The V-belt and pulleys ATV dealer or a qualified tire repair sta- should be inspected every 500 miles tion. Headlight 12V/35W/35W!

WARNING Taillight/Brakelight 12V/5W/21W Use only Arctic Cat approved tires License Plate Light 12V/5W when replacing tires. Failure to do Turn Signal - Front 12V/27W so could result in unstable ATV. Rotate the socket counterclockwise Arctic Cat ATV dealer immediately. And remove it from the housing. To remove the bulb from the socket, COMPARTMENT/TOOLS push in and rotate counterclockwise.

Tighten all nuts, bolts, cap screws, procedure to prepare the ATV for stor- and screws. Make sure rivets hold- age. An authorized Arctic Cat ATV ing components together are tight. Dealer should perform this service; how- Replace all loose rivets. (fluid level, pads, etc.), all controls, miles and hours of trouble-free riding. Headlights, taillight, brakelight, Arctic Cat recommends the following license plate light, front and rear procedure to prepare the ATV. Turn signals, and headlight aim; adjust or replace if necessary.

Cat to reach the current owner with any important safety information. For this reason, we ask you to inform Arctic Cat immediately if you move or if the ATV is sold to another party. Please fill out this form completely and send it to: Arctic Cat GmbH, Industriestrasse 43, 5600 St.Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP Arctic Cat GmbH Industriestrasse 43 5600 St. Johann/Pg., Austria. INDEX Accessories.1 Oil (Recommended - Engine/ Active Riding.21 Transmission).45 Air Filter.56 Operating Maneuvers (Basic).21 Air Filter Housing Drain.57 Operation/Maintenance (Division II).35 Battery.53 Parking.23 BONE-C.

MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES. MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES. MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.